For the past 20-plus years, HVLS fans have taken the world by storm. These high-volume, low-speed fixtures are engineering marvels that provide maximum, energy-efficient airflow at a fraction of the cost of traditional HVAC systems. They keep employees comfortable and productive while keeping electricity bills low.
Big Ass Fans was an early innovator in the field of oversized fan development and continues to be an industry leader as the world’s number-one manufacturer of HVLS fans. Our industrial fans are engineered and built to improve efficiency, safety, and comfort in the harshest environments imaginable.
But what sets Big Ass Fans apart from the countless competitors out there? We’re here to give you a peek into our engineering and manufacturing approach to show you what it takes to make the industry’s best heavy-duty fans.
Innovation Is in Our DNA
At Big Ass Fans, we’ve always been interested in extending the boundaries of what’s possible with industrial air circulation. You can find our commitment to innovation throughout our process, from initial design concepts and testing to the manufacturing and quality control stages. Our experienced engineers are constantly researching and developing new ways to improve our heavy-duty fans’ performance, efficiency, and durability.
One key aspect of our approach to transformational improvements is our use of cutting-edge computational fluid dynamics (CFD) software. SpecLab® allows us to simulate airflow patterns and optimize our fan designs for maximum efficiency in just about any size or configuration of building space. This ingenious tool provides visual proof that our fans move more air more efficiently with less energy—plus it helps our customers see how our fans get the job done.
State-of-the-Art Facilities for Heavy-Duty Fans
At Big Ass Fans, we’ve cemented our dedication to engineering excellence with the opening of a groundbreaking research and development (R&D) laboratory. This 44,000-square-foot facility boasts LEED Gold certification for its sustainable design and is built to tackle the unique challenges of testing our large-scale fans.
Our new lab marks a significant leap forward in our testing capabilities. The expansive space allows for comprehensive fan performance evaluations, including detailed air velocity profiling, rigorous fatigue testing of components, and the construction of cutting-edge fan prototypes.
The R&D facility itself exemplifies our dedication to sustainable practices. We used our own products to help the building achieve its coveted LEED Gold status and meet various credit requirements, including Minimum Energy Performance, Optimize Energy Performance, Minimum IAQ Performance (Indoor Air Quality), Increased Ventilation, Thermal Comfort Design, and Innovation in Design: Materials Minimization.
Our innovative approach resulted in a modern facility that boasts impressive environmental benefits:
- 35% less energy consumption
- 58% reduction in water usage
- A significant decrease in construction waste (down 51% to landfill and 9% less material used overall)
Big Ass Fans’ investment in a state-of-the-art R&D facility underscores our unwavering focus on pushing the boundaries of fan technology while maintaining a commitment to environmental responsibility.
What Sets Big Ass Fans Apart
Big Ass Fans’ status as the industry’s leader in heavy-duty fans is due to far more than just our number-one ranking in sales. Here’s what sets us apart from the competition:
Focus on Innovation
Our team constantly pushes the boundaries of fan technology through our ongoing commitment to research and development. We’ve introduced many brand-new innovations in efficiency, performance, and operation including the industry’s highest IP (ingress protection) ratings, patented airfoil systems, ionizers, NitroSeal® gearboxes, neodymium magnet direct-drive motors, and built-in smart technologies like Whoosh, Fan Eco, and SenseMe.
Rigorous Testing
Big Ass Fans’ heavy-duty fans need to perform their best in a variety of demanding environments. That’s why we subject our products to rigorous tests before they leave our factory. These tests measure everything from airflow performance and energy efficiency to noise levels and durability.
In addition to our in-house testing, Big Ass Fans also partners with independent labs to prove that our fans meet the highest industry standards. We want our customers to enjoy the peace of mind that comes with knowing they’re investing in a product that will deliver many years of optimal, trouble-free operation.
Only the Best Quality
At Big Ass Fans, we NEVER compromise on quality. Big Ass Fans uses industrial-grade materials and parts in all our products, from our aircraft-grade aluminum airfoils and steel cables to the nuts and bolts that hold it all together. We prioritize materials known for their strength, durability, and ability to withstand the harshest elements like heat, dust, salt, and humidity. We’re on a mission to take “heavy duty” to whole new levels in quality standards.
Customer Focus
We want our customers to know that we’re their biggest fans. Our crew is dedicated to giving them the best possible experience and tangible results—optimal air circulation, cooler and happier employees, higher team productivity, and lower energy bills. We provide expert airflow analysis of their buildings, precision-focused installation, the industry’s most meticulous ongoing maintenance, and full support for you and your products.
Heavy-Duty Commitment to Heavy-Duty Fans
Anyone who knows anything about Big Ass Fans understands that our dedication to innovation, quality, and customer service are the real reasons we’re the industry leader in HVLS heavy-duty fans. Our goal is nothing short of engineering, innovating, and building the world’s most efficient, durable, and reliable on the market.
If you’re looking for a heavy-duty fan that can improve the efficiency, safety, and comfort of your facility, visit Big Ass Fans today. We’re ready to give you a free airflow analysis of your facility and help you find the best solution for keeping your employees productive.
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